Volkswagen
today revealed the latest version of its DSG gearbox - a seven-speed system
codenamed DQ200. It uses a pair of dry clutches in preference to the six-speed
version's twin wet clutches, providing an increase in efficiency and
performance. The six-speed DSG gearbox, which was introduced in 2003, uses a
pair of clutches submerged in oil. The new seven-speed gearbox adopts a pair of
dry, organic bonded friction linings that do not require cooling, making the
drivetrain more efficient through the extra ratio.
For the first time the DSG gearbox has been mounted transversely. Measuring
only 369 mm in length and weighing only 79 kg including the dual-mass flywheel
the gearbox is remarkably compact. These modest proportions mean it can be
applied to models from the Polo right up to the Passat and, in its current form,
it is capable of coping with power outputs of up to 170 PS and 184 lbs ft of
torque. In adopting seven-speeds, Volkswagen engineers were able to lower first
gear to improve acceleration from a standstill. By contrast seventh gear has
been raised to act as an overdrive function making it ideal for motorway driving
with the additional effect of raising economy and comfort levels. Production of
the gearbox is set to start at the end of the year.