/?pid=11149

Updated:11:31 AM EST Jan 25


this is ggmania.com subsite Why 3D Printing Is Overhyped (I Should Know, I Do It For a Living) - TechAmok

Why 3D Printing Is Overhyped (I Should Know, I Do It For a Living) - [technology]
05:36 AM EDT - May,18 2013 - post a comment

Everyone's now aware of 3D printing - they've read about it in the papers, on blogs or seen it on TV. The mentality now seems to be that, in the future, we'll be able to download our products or make them ourselves with CAD programs, apps and 3D scanners, then just print them out, either at home, or in localised print shops. Which in turn will supposedly decentralize manufacturing, bringing it back to the West. But like the cupcake, Daft Punk's latest album, or goji berries, 3D printing is severely overhyped - and I should know, because it's what I do for a living.
People's expectations: They've seen a 3D printed violin; a crazy shoe, and a wrench (yawn) which actually works, straight out of a printer. A very, very expensive, high-end printer which uses lasers or resins. These people think that they can create objects as well without much input or training, on a machine which costs $800 or less. Imagine you'd lived on a planet that had never seen a car before, and all of a sudden the newspapers start reporting about the car, a vehicle which can do up to 250mph, carrying up to 10 people, and cost as little as $300. All true, but as we know, that's not the full story.

The name: '3D printing' makes it sounds so easy, doesn't it? Do you think if it were still called ‘rapid prototyping,' people would be saying “I can't wait to get a rapid prototyper in my house'?

Strength: 3D printed parts are not as strong as traditionally-manufactured parts. Their layer-by-layer technique of manufacturing is both their biggest strength and their greatest weakness. In something like injection moulding, you have a very even strength across the part, as the material is of a relatively consistent material structure. In 3D printing, you are building it in layers — this means that it has laminate weaknesses as the layers don't bond as well in the Z axis as they do in the X and Y plane. This is comparable to a Lego wall — you place all the bricks on top of each other, and press down: feels strong, but push the wall from the side and it breaks really easily.

Surface finish: People hear you can print in plastic, so they visualise a plastic item. This is likely to be gloss and smooth. They don't visualise a matt finish with rough layer lines all over. Many companies offer a ‘smooth' surface finish, but often neglect to add the suffix ‘for 3D printing'. You can also post-process parts, but this generally involves labour and/or chemicals like acetone (really nasty stuff) and loses detail and tolerance on parts.

Cost: Cost is based on material used, so big things are expensive, and small things are cheap. That's it. Nothing to do with complexity, and nothing to do with number of parts. The beauty of it is that there is no tooling — this opens up a world of opportunity to the designer, the creator and the hacker, but does it really help people who just want a replacement door knob? There is also no economy of scale, so one item is $X pounds, and a thousand items are $1000s. So, producing anything in bulk that is bigger than your fist seems to be a waste of time.

The materials are also much more expensive than buying just raw material, with the cheapest being about $50 per kg, ranging up to $500 for some resins. So you're not really making a saving here, I'm afraid to say. Sadly for every request we have for a full sized Daft Punk helmet, there's an equal number of disappointed Daft Punk fans out there, when they find out how much it will cost to build.

Speed: Many people say that 3D printing is quick — this is another omission of a suffix — this time ‘for manufacturing processes'. Items regularly take hours to print, even days. You can speed this up by making the layers thicker, but as soon as you do this, you lose your surface finish quality. The notion of ‘but it'll get faster in the future' is not necessarily true, as we are limited by the chemical properties of materials such as ABS and PLY — these materials can only be extruded so fast, and at such a rate before you start to destroy the properties of the part. This is happening with the top-end machines right now for FDM (Fluid Deposition Modelling).

Usability: This is huge. To print something, you need a CAD model. Getting that is hard. Really hard. When you write a letter, you don't just click ‘print,' do you? You have to actually type it and check it for mistakes. Now this is the same for 3D printing, but a million items harder. So how can you do this, I hear you ask?


Add your comment (free registrationrequired)

Short overview of recent news articles

Jan,25 2026 Windows 11 Best For Gaming? Windows 11 25H2 vs. Windows 10
Jan,24 2026 Microsoft Says Uninstall This Windows Update Immediately (KB5077744
Jan,22 2026 Xbox Developer Direct Livestream 2026 | Fable, Forza Horizon 6,
Jan,22 2026 Iridium Begins Testing its own Satellite Service for Phones
Jan,22 2026 AMD Releases Adrenalin Edition 26.1.1 WHQL Drivers
Jan,18 2026 AI in 2050
Jan,17 2026 iOS 26.2 Fixes Major Security Flaws
Jan,17 2026 Google Links its AI to Your Gmail and Photos for "Personal
Jan,17 2026 Fastest Koenigsegg v Fastest Bugatti: DRAG RACE
Jan,17 2026 Creating a 48GB NVIDIA RTX 4090 GPU
Jan,14 2026 CES was frickin weird, guys
Jan,12 2026 Lee Cronin's The Mummy - Official Teaser Trailer (2026) Jack
Jan,12 2026 Ferrari SF90 XX v Xiaomi SU7 Ultra: DRAG RACE
Jan,10 2026 Welcome to the Wasteland - Fallout (American TV series) fan video
Jan,09 2026 GOOD LUCK, HAVE FUN, DON'T DIE Trailer 2 (2026) Sam Rockwell
Jan,07 2026 NVIDIA Releases GeForce 591.74 WHQL Drivers with DLSS 4.5 Support
Jan,07 2026 Predator: Badlands Exclusive Deleted Scene (2025)
Jan,06 2026 Greenland 2: Migration - Official Trailer 3 (2026) Gerard Butler,
Jan,05 2026 The Best Laptops of 2025 - For Gaming, Creators & Students!
Jan,05 2026 Punkt Updates its Privacy-Focused Smartphone
Jan,05 2026 Clicks Launches New Ways to Add a Physical Keyboard to Your Life
Jan,05 2026 Building a PC for the First Time
Jan,03 2026 Building a PC in 2026
Jan,02 2026 I want this phone so bad... - Samsung Galaxy Z TriFold
Jan,02 2026 The Real Finewine Strikes Again: Ryzen 5600X, 5700X & 5800XT Revisit
Jan,02 2026 Nokia N8 Symbian Re-Awakened With Passion
Jan,02 2026 Europe Forces Apple to Open up More of iOS
Jan,02 2026 Must have Privacy and Security Tweaks: 2026 Edition
Jan,01 2026 How Did RAM Get So Expensive?!
Dec,31 2025 GeForce RTX 5090 prices to soar to $5,000 as NVIDIA and AMD prep GPU
Dec,30 2025 Hacker arrested for KMSAuto malware campaign with 2.8 million
Dec,29 2025 Killer Whale - Official Trailer (2026) Virginia Gardner, Mel
Dec,28 2025 NVIDIA Showed Me Their Supercomputer
Dec,28 2025 2026 CPU Launches! AMD, Intel & NVIDIA: Buy Now or Wait?
Dec,27 2025 Disable this Windows Feature that Secretly Eats Up RAM!
Dec,27 2025 New Windows 11 vs Old Malware: Will it survive?
Dec,27 2025 Samsung TriFold Durability Test: We found the limit
Dec,26 2025 TRUST WALLET CONFIRMS SECURITY BREACH
Dec,26 2025 Xiaomi 17 Ultra Leads And Samsung To Follow With A 10 Percent Price
Dec,25 2025 Merry Christmas Gaming Insanity
>> News Archive <<

TechAmok - Privacy Policy        loading time:0.01secs